1000kg/H Lithium Ion Battery Recycling Plant, Lithium Battery Recycling Plant

Application

Lithium ion battery recycling plant is used for dismantling and recycling the soft package battery, cellphone battery, shell battery, cylindrical battery etc. Different types of lithium batteries have different recycling procedures.

Battery specialists and environmentalists give a long list of reasons to recycle Li-ion batteries. The materials recovered could be used to make new batteries, lowering manufacturing costs.
According to the material composition analysis of lithium-ion battery, it contains a lot of valuable metals. Take one kind of the lithium ion battery as an example, which contains 31% cathode material, 22% anode material, 17% copper, 8% aluminum, 4%% plastic paper etc.

Recycling Process

1. Pre-shredding: shredding and crushing the batteries to break them down into smaller pieces, exposing the materials inside.
2. Magnetic Separation: This is particularly useful for separating metals such as iron, which can be extracted using a magnet.
3. Crushing and grinding: This process helps to liberate the metals from the non-metallic components.
4. Air Separation: through an air separator machine, which uses air currents to separate the metals from the non-metallic components. The metals are collected in one stream, while the non-metallic components are collected in another.
5. Secondary Crushing and grinding: This process helps to liberate the metals from the non-metallic components.
6. Secondary Air Separation: through an air separator machine, which uses air currents to separate the metals from the non-metallic components. The metals are collected in one stream, while the non-metallic components are collected in another.
7. Dust Collection: The final step involves collecting any dust or debris generated during the recycling process and filtering it out to ensure a clean working environment.

Features

1. Sorting and Segregation Equipment: The first step in lithium-ion battery recycling is to sort and segregate the batteries according to their chemistry, size, and state of charge. The plant would have specialized equipment that can detect the type of battery and sort it accordingly.
2. Mechanical Processing Equipment: The next step in the recycling process is to mechanically shred the batteries to break them down into smaller pieces. This equipment can handle different battery types and chemistries to ensure the valuable materials are recovered.
3. Hydrometallurgical Processing Equipment: Hydrometallurgical processing is used to extract valuable metals such as lithium, cobalt, nickel, and manganese from the shredded battery pieces. The plant would have specialized equipment that can perform chemical reactions to separate the different metals from each other.
4. Refining Equipment: After the valuable metals are extracted, they are purified to remove any impurities. The refining equipment would use various techniques such as electrorefining, precipitation, and distillation.
5. Environmental and Safety Systems: The recycling process can produce hazardous waste and gases, and therefore, the plant would have environmental and safety systems in place to ensure the safety of workers and the environment. These could include exhaust gas treatment systems, wastewater treatment systems, and safety monitoring systems.
6. Quality Control and Testing Equipment: The plant would have quality control and testing equipment to ensure that the recovered materials meet industry standards and can be reused in the production of new batteries.

Technical Parameter

Note : Processing capacities are the average value, depending on the capacity, the number of stand-alone units is different, Please inquire according to your needs.

Model	Capacity
SY-1000	1000kg/H
SY-1500	1500kg/H

NOTE:
Working voltage:380±10V(415V ,440V also can be custom);
(If you want more detailed parameters and quotations, please contact us)

Why Choose Sure Origin Lithium Ion Battery Recycling Plant

We offer on-site installation services to ensure the smooth functioning of the equipment in the field.
Our comprehensive technical training program equips customers with in-depth knowledge of equipment operation, primary troubleshooting techniques, and common problem-solving methods.
Our commitment to lifelong technical support ensures continuous assistance and guidance for the machine throughout its lifespan.

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!