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HOME / APPLICATIONS/ Waste Pyrolysis Plant

Thermal Desorption Unit

Thermal desorption unit is used to treat a range of oily substances. If these substances are not handled properly, they will not only reduce the utilization rate of waste, but also cause pollution to the soil and water. This equipment can convert these materials into oil and solids. Customers can benefit from final oil. And solid slag from the TDU could be disposed of harmlessly. TM-Machine equipment recycles these materials safely, efficiently, and pollution-free. If you are interested, please contact us.
Overviews
TM-Machine thermal desorption equipment separates oil and water from oily solid materials in a high temperature and oxygen-free environment. And TM-Machine waste pyrolysis equipment is equipped with an exhaust gas treatment system. The exhaust gas discharged complies with emission standards.
TM-Machine thermal desorption machine is mainly composed of feeding system, pyrolysis system, combustible gas recovery system, discharging system and de-dusting system. Customers can customize their own thermal desorption production line according to their needs.
Applications
This thermal desorption unit for drill cuttings can treat many types of sludge, including oily sludge produced in crude oil extraction systems, crude oil and oily sludge generated during oilfield gathering and transportation, oily sludge in refinery sewage treatment plants, and polluted sludge in iron smelting factories, ship repair and shipyard contaminated sludge during operation, etc. Look at the main materials for TM-Machine thermal desorption equipment.

Oil/synthetic mud
Contaminated soil
Drill cuttings
Water based mud
Spent catalysts used in oil refineries
Tank bottom oil sludge
Oil-based mud (OBM) drill cuttings
Coastal sludge
Function
Feeding System
For oily sludge with high moisture content, TM-Machine recommends using bucket elevators to transfer and convey materials; for oily sludge with low moisture content, TM-Machine recommends using an excavator forklift and belt conveyor/screw conveyor for transfer and delivery.

Thermal Desorption Reactor
Heat the thermal furnace. The pyrolysis temperature reaches between 200 degrees and 450 degrees. During this process, oily sludge is decomposed into oil, non-condensable combustible gas, waste gas and solids. These things are processed separately for recycling.

Syn-gas Recycling System & Dedusting System
The non-condensable gas enters the combustion system after being water-sealed and desulphurized. The generated hot smoke enters the de-dusting tower and the condenser under the action of the induced draft fan. The exhaust gas reaches the emission standard after purification and cooling.

Discharging System
The discharging system is used to transport solid residues into the tank. The solid components such as carbon slag are cooled by the water-cooled screw discharging system in the waste pyrolysis process. Finally, its temperature is below 30 degrees.
Advantages
Energy-saving Design
TM-Machine TDU machine adopts a rapid heating system. And continuous and efficient heating can save some fuel costs and operating costs for investors.
Using special thermal insulation material. So, the thermal insulation effect is good. Investors can save some fuel costs.
It is more economical and environmentally friendly to use the syn-gas for heating the pyrolysis reactor.

Easy to Manage
The rotary reactor is easy to operate and easy to use. There is a discharging port and many inspection holes. The discharging and maintenance are easy.
This machine has been strictly designed, tested and run. Installation, disassembly and transportation are very convenient for investors.
The center console can control the entire production line. And workers won’t need high technical skills.

Safety and Green System
The pyrolysis reactor is not exposed to open flames. The safety performance and service life of the tyre to fuel recycling equipment have been greatly improved.
Exhaust emissions meet EU emission standards. And there is no external discharge of waste water and waste oil residue during the whole process.
This machine has many devices to ensure the safety, for example, temperature gauges, pressure gauges, etc.
Profit
After high-temperature thermal desorption, there are oil, water, solid (like sand, residues). Know their main uses.

Pyrolysi oil is mainly composed of multi-component light oil and other components, which can be directly sold as oil products; It is also used as fuel heating reactors;
The solid recycled materials are mainly carbon residues and inorganic substances. They can be used as building materials such as permeable bricks. Secondly, they are handed over to the brick factory for brick making.
The combustible gas enters the combustion system after being water-sealed to supplement the heat required by the hot air combustion system. The wastewater is sent to the water treatment station for treatment.
Technical Parameters
TM-Machine offers five different models of TDU. These oil sludge pyrolysis equipments can process 2-50 tons of sludge per day. The technology of TM-Machine pyrolysis machines is mature. And there are many successful operation cases. Please select the appropriate model according to the following parameters.
Model TMF-5 TMF-10 TMF-12 TMF-15 TMF-20 TMF-30 TMF-50
Capacity 5 t/d 10 t/d 12t/d 15t/d 20 t/d 30 t/d 50t/d
Working Process Batch/ Semi continuous Batch/ Semi continuous Batch/ Semi continuous Batch/ Semi continuous continuous continuous continuous
Reactor Size Φ 2200 * 6600 mm Φ 2600 * 7700 mm Φ 2600 * 8800 mm Φ 2800 * 8800 mm Φ 1200 * 9450 mm Φ 1500 * 13000 mm Φ 2000 * 15200 mm
Reactor Material Q245R/Q345R/304/316L/310S 310S 310S 310S
Drive System 350 reducer + 4kw drive motor 500 reducer + 5.5kw drive motor 500 reducer + 7.5kw drive motor 500 reducer + 11kw drive motor ZSY160 reducer + 5.5kw drive motor ZSY180 reducer + 7.5kw drive motor ZSY200 reducer + 15kw drive motor
Land ( L * W * H ) 30m * 12m * 8m 32m * 15m * 8m 34m * 15m * 8m 34m * 15m * 8m 45m * 20m * 10m 50m * 25m * 10m 55m * 30m * 10m
Burner 2 * 250,000 kcal 4 * 250,000 kcal 3 * 350,000 kcal 4 * 350,000 kcal 4 * 250,000 kcal 4 * 350,000 kcal 3 * 600,000 kcal
Noise (dB) ≤60 ≤60 ≤60 ≤60 ≤60 ≤60 ≤60
Heating Materials Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.

Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

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Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
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please call me back
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