Mini Skid Mounted Pyrolysis Plant, Skid-mounted Pyrolysis Plant, Pyrolysis Plant Manufacturer

Materials Available

There are four kinds of raw materials that can be processed by waste pyrolysis equipment, including tyre, plastic, oil sludge, and rubber powder. These non-degradable materials pollute the environment heavily. Read the following table to know how many tons can be processed by Sure-Origin mini pyrolysis machine.

Material	Plastic	Rubber Powder	Tyre	Oil Sludge
Feeding Capacity	0.5-1T/D	1-3T/D	1-3T/D	3T/D

Final Products

When different raw materials is applied to this mobile pyrolysis line, the final products are different, especially, pyrolysis oil.

1. Final products of tyre pyrolysis: pyrolysis oil, carbon black, syn-gas, and steel wire;
2. Final products of rubber/plastic pyrolysis: pyrolysis oil, carbon black, and syn-gas;
3. Final products of oil sludge pyrolysis: pyrolysis oil, sand, and syngas.

Components

Sure-Origin skid-mounted equipment is used to process small quantities of waste. For standard skid-mounted pyrolysis lines, it is equipped with a main containerized furnace, a three-in-one integrated condenser and a de-dusting system. For this production line, manual feeding and manual discharging are required for investors. Besides, we provide customized production lines, such as automatic feeding system, automatic discharging system, customized mini skid-mounted pyrolysis furnace, etc. If you need these services, please let us know as soon as possible.

Working Process

The working process of a mini skid-mounted pyrolysis machine includes a feeding process, mini pyrolysis, discharging process and de-dusting process. Instructions for operation are included in the delivery list. This guide will guide customers to operate this line. Or customers can also consult us online. Our technicians are always ready to answer your questions.

1. Feeding
Through manual labor force or automatic screw feeder, waste materials are sent into the waste pyrolysis reactor.

2. Preheating and Pyrolysis
At the first, use fuel to heat the reactor. After about 1 hour, the recycled combustible gas and oil are generated.

3. Discharging
When the pyrolysis process is finished, workers collect waste pyrolysis oil and carbon black by manual labor force.

This line could process one furnace of raw materials. After the finish of pyrolysis, this line needs some time to cool down.

Advantages

Small Investment and Small Capacity
This model requires a small investment and a small processing capacity. It is more suitable for the following customers. First, customers dealing with small quantities of raw materials. Second, customers with limited budgets. Third, customers who have just engaged in this field.

Containerized Design and Small Occupied Land
Sure-Origin mini skid-mounted pyrolysis machine has containerized design. It occupies a small land area. When customers choose this line, no infrastructure work is required here. Besides, the small compact design could help customers to reduce packing and shipping costs.

Easy Operation and Installation
Sure-Origin tyre recycling pyrolysis equipment is a box structure. When shipping, 90% of the installation work is done. Shipping and installing it is simple. Workers simply assemble it according to our manual. The overall structure is compact and lightweight.

Safety Measure of Sure-Origin Mobile Pyrolysis Plant
Considering operation security, there are several devices to monitor the data, including an electric thermocouple, pressure gauge, thermometer, alarming device, gas anti-flame back device, automatic pressure-relieve valve, etc. So, the operation is safe.

Technical Parameters

For standard mini skid-mounted pyrolysis equipment, we offer one model – TMF-3. In addition, we can also make customized tyre pyrolysis solutions according to the different processing capacity of customers. Please see the detailed parameters in the table below.

Model		TMF-3
Capacity		1-3t/d
Working Process		Batch
Reactor Size		φ1400*4900mm
Reactor Material		Q245R
Drive System		350 reducer+4kw drive motor
Land (LWH)		18m4.2m6m
Power		16.65kw
Burner		2*200,000 kcal
Total Weight of Shipped Materials		About 18t
Number of Containers		1*40HQ
Noise (dB)		≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2
	3-in-1 Condenser	300022002250 Condensing area 17.51m2

Benefits Analysis

The table below shows the benefit of analysis of TMF-3 Sure-Origin tyre to fuel recycling equipment. All data are based on the Chinese market. As can be seen from the table below, the profitability is considerable. If you want a local project benefit analysis, please leave a message to tell us the project details and the local market situation.

Daily Running Cost
	Item		cost per unit(usd)	Total
Material(Ton):	1.5	ton waste tyres	0	0	USD
Fuel:	60	Kg/h tire fuel	0	0	USD
Power:	15	kw/h	0.2	54	USD
Labors:	1	worker	25	25	USD
Depreciation				25	USD
Tax	Free from tax for Environmental Protection Project				USD
Other Expenses				21	USD
Total Cost:				125	USD
Daily Gross Profit
GOV financial subsidy
Tyre Oil	0.67	ton/day	417	279.39	USD
Steel	0.18	ton/day	179	32.22	USD
Carbon Black	0.45	ton/day	50	22.5	USD
Total Gross Profit				334.11	USD
Pure Profit
Daily Profit				209.11	USD
Monthly(25 working days)				5227.75	USD
Annual(10 Months)				52277.5	USD

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!