Plastic Pyrolysis Plants & Equipment Manufacturer, Plastics Pyrolysis System

Raw Materials

There are many types of plastics that can be recycled by Sure-Origin pyrolysis equipment, including woven bags, acrylic, packaging bags, disposable cups, freezer food bags, cotton swabs, and so on.
Besides, the plastic can also be divided into HDPE, LDPE, PP, PS, and others.
Note: Similar chlorine and oxygen-containing plastics such as PVC and PET are not recommended for disposal.

Working Process

Materials Reprocessing
Determine that the size and moisture of the plastic meet the feeding requirements. Customers could pack the plastic into blocks. This step can improve the efficiency of the pyrolysis process and the quality of the plastic pyrolysis oil. This preprocessing step is configured according to the customer’s needs.

Plastic Pyrolysis
Transfer the plastic to the main plastic pyrolysis furnace. Preheat main furnace. After the temperature reaches 280 degrees, the chemical and physical reactions of plastic pyrolysis begins. Pyrolysis oil and carbon black are continuously produced.

Syn-gas Recycling
The recoverable syn-gas in the main pyrolysis furnace will go through a water seal and condensing system. The purified combustible gas can be used to heat the main combustion chamber. This step will help customers to save fuel. The syn-gas could be collected separately for other purposes.

De-dusting System
The waste smoke in the main plastic pyrolysis reactor reaches the EU emission standard after being treated by the atomizing tower and the condenser.

Advantages

Plastic Pyrolysis Technology
Sure-Origin waste plastic treatment adopts gas-phase catalytic pyrolysis technology. This technology effectively solves the problem of clogging pipelines with wax oil. It ensures that the equipment can run continuously and stably. At the same time, it can also help to improve the oil yield of plastic cracking oil.

IOT Monitoring Technology
Sure-Origin plastic pyrolysis equipment can be equipped with IOT technology. It can realize intelligent data remote transmission and control. At the same time, the mobile terminal of the device realizes timely online monitoring of the Internet of Things. This system is convenient for customers to control the overall operation.

Integrated Control System
Sure-Origin plastic pyrolysis equipment has a high degree of automation control. The whole set of equipment can adopt PLC (standard TML-30) and DCS remote control systems. They have data storage and download capabilities. High control efficiency will save manpower and improve the working environment.

Full-life Project Cycle Design
Sure-Origin provides supporting solutions for the entire project life cycle. Sure-Origin provides customers with tire oil distillation, purification technology, decolorization & deodorization technology and other pyrolysis technologies. In this way, Sure-Origin helps customers increase the value of end products. It also improves overall profitability by extending the industrial chain.

Eco-friendly Design
This equipment is environmentally friendly and discharges up to standard. The combustion exhaust gas is treated by environmental protection facilities to meet the emission standards. The carbon black is discharged by the water-cooling system to reduce dust pollution. This meets the customers’ local environmental policy requirements.

Product Value-added Services
Layout drawing design, installation drawing design and other drawing files are provided free of charge for customers according to customers’ site layout. At the same time, Sure-Origin provides system software upgrade services free of charge. This service could help customers save additional investment, including time cost, management cost, and technical cost.

Technical Parameters

Sure-Origin offers 7 models of plastic pyrolysis equipment. These 7 types have different processing capacities, feeding methods, discharging methods and de-dusting systems. In addition, plastic pyrolysis is prone to clogging the system with wax oil. So, customers could choose the optional system – catalytic tower system according to their own situation. Please see device details.

Parameter of Plastic Pyrolysis Machine

Model	TMF-5	TMF-10	TMF-12	TMF-15	TMF-20	TMF-30	TMF-50
Capacity	5 t/d	10 t/d	12t/d	15t/d	20 t/d	30 t/d	50t/d
Working Process	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	continuous	continuous	continuous
Reactor Size	Φ 2200 * 6600 mm	Φ 2600 * 7700 mm	Φ 2600 * 8800 mm	Φ 2800 * 8800 mm	Φ 1200 * 9450 mm	Φ 1500 * 13000 mm	Φ 2000 * 15200 mm
Reactor Material	Q245R/Q345R/304/316L/310S				310S	310S	310S
Drive System	350 reducer + 4kw drive motor	500 reducer + 5.5kw drive motor	500 reducer + 7.5kw drive motor	500 reducer + 11kw drive motor	ZSY160 reducer + 5.5kw drive motor	ZSY180 reducer + 7.5kw drive motor	ZSY200 reducer + 15kw drive motor
Land ( L * W * H )	30m * 12m * 8m	32m * 15m * 8m	34m * 15m * 8m	34m * 15m * 8m	45m * 20m * 10m	50m * 25m * 10m	55m * 30m * 10m
Burner	2 * 250,000 kcal	4 * 250,000 kcal	3 * 350,000 kcal	4 * 350,000 kcal	4 * 250,000 kcal	4 * 350,000 kcal	3 * 600,000 kcal
Noise (dB)	≤60	≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials	Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!