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HOME / PLANTS/ Pyrolysis Plant

Small Pyrolysis Plant

1 ton - 15 ton
Small pyrolysis plant is suitable for converting a small amount of tyre waste to oil. The harm of non-degradable waste is known to all. Sure-Origin machines have played an important part to improve the utilization of waste and reduce the pollution. Nowadays. Its easy installment and small occupied area are favored by customers.
Raw Materials
Sure-Origin small pyrolysis equipment can handle a wide range of raw materials. Please refer to the following types. If you have different materials to process, please consult us.
Note: PVC and PET can’t be processed in the pyrolysis furnace.

Tyre Waste
Car/truck/bus/van/SUV tyres
Bicycle/motorcycle Tyres/electric motor
Aircraft tyres
Agricultural vehicle tyres: tractor tyres, harvester tyres, etc
Engineering machinery tyres: excavator tires, transport machinery tires, etc.
And other tires

Plastic Waste
PE (Polyethylene)
PP (Polypropylene)
PS (Polystyrene)
ABS (Acrylonitrile Butadiene Styrene)
PA (Polyamide), etc.
Other kinds of plastic waste.

Scrap Rubber Waste
Transportation industry: rubber holsters, rubber conveyor belts, etc.
Industrial mining industry: gaskets, rubber rollers, rubber sheets, etc.
Civil construction industry: sound insulation floors, rubber carpets, etc.
Electrical communication industry: wires, cables, etc.
Life: Soles, raincoats, children’s toys, sponge seat cushions, etc.

Oil Sludge Waste
Drilling cuttings contained oil
Oil sludge
Ship bottom sludge contained oil
Tank sludge contained oil
Oil soil
Final Products
Pyrolysis Oil
Pyrolysis oil can be sold directly.
It can be reprocessed into high-quality oil by waste distillation machine.
It can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
Oil can be used as the heating fuel for the pyrolysis reactor.

Carbon Black
Carbon black can be sold directly.
It is reprocessed into high-quality carbon by the carbon black processing plant.
It is the material of fly ash bricks.
Carbon black can be used as a raw material for the production of industrial carbon black, asphalt, cement and brick factories.

Combustible Gas
Syn-gas can be the heating fuel used in the combustion chamber directly.
It is collected as the fuel of other industries, for example, restaurants, concrete factories.
Use it to generate electricity for greenhouse.
2. It is collected as the fuel for other industries, for example, restaurants, concrete factories.
Working Process
Transport Materials into Feeder/Reactor
Transport raw materials into the feeder (automatic feeding) or the reactor (manual feeding). Besides, Sure-Origin offers tyre shredding equipment to pretreat materials into suitable sizes.

Small-scale Pyrolysis Process
Heat the reactor. As the temperature increased, some products started to be generated. When the temperature reaches 300-600 degrees, a large amount of pyrolysis oil is generated.

Discharge Carbon Black
Carbon black is discharged by manual labor (cooling time required) or screw water-cooling discharger (discharge automatically at a high temperature). Oil is collected into a tank.

Recycle Syngas
The non-liquefiable oil gas is treated by condenser and waterseal. It can be collected for other uses. Or it is the fuel to heat the combustible chamber of small scale pyrolysis machine directly.
Safety Design
Safety Alarm System
This waste tire to fuel machine combines mechanical structure and pyrolysis technology to ensure the safe operation of the equipment. And the control system is designed to support the safety alarm system.

Fire Preventing Device
Hydroseal can prevent fire from entering into the reactor. If the fire happens, the fire enters into the hydroseal through combustible gas pipeline. However, the gas pipeline is below water surface, which extinguishes the blaze.

Fully Sealed Pyrolysis Process
The whole pyrolysis process has a strict requirement for tightness. Due to the great material, unique welding technology and design, the tightness of Sure-Origin reactor is greater than other brands’. Besides, we offer optional part.

Discharging under Low Temperature
The pyrolysis temperature is extremely high. In order to lower the temperature of the black carbon and oil, there is the water-cooled discharger. The safety of workers and batch pyrolysis plant can be guaranteed.

Automatic Spiral Discharging Method
The automatic discharging method helps customers save labor cost. And the spiral discharging method makes the whole process more efficient. Besides, we also provide continuous types. Contact us when you have this need.
Treatment of Waste Smoke
The emission of waste smoke is the most concerned issue for customers. Sure-Origin tire to oil plant has de-dusting tower (water washing, water spray and ceramic ring adsorption) and cooling condenser to clean the smoke. The final discharged exaust gas meets the standard of Europe Emission Standards.
If customers’ countries have a higher standard for the emission, we would like to offer the customized high-end version of de-dusting system according to the local emission standard. It mainly include desulfurization and denitration process, wet electrostatic precipitator, activated carbon, chemical tower and other systems.
Advantages
The quality of the small scale pyrolysis plant greatly influences the service life. When investors choose a suitable waste pyrolysis machine, efficiency and safety are the most common consideration. Sure-Origin provides several models with different capacities. And all of them have good design and good quality. View the following features:

Gas-phase Catalytic Plastic Pyrolysis Technology
Sure-Origin equipment adopts the industry’s advanced technology – meteorological catalytic plastic pyrolysis technology. This technology can solve the technical problem of wax oil clogging the pipeline. This will help ensure the continuous and stable operation of the equipment. At the same time, the yield of pyrolysis oil is also improved.

IoT Technology
The Internet of Things system has intelligent data remote transmission and control system. The mobile terminal of the device realizes timely online monitoring of the Internet of Things, which is convenient for customers to control the overall operation. This technology reflects the advanced technology of Sure-Origin equipment.

Value-added Services
If the customer chooses Sure-Origin, we can provide the following value-added services for the customer according to the customer’s site, including layout drawing, installation drawing, PID drawing, 3D drawing, free system software upgrade service, and so on. These services will help customers reduce additional fee.

Oil Sludge Coking Mitigation Technology
Sure-Origin has been continuously increasing product research and development technology. We have developed the TMT-30 fully continuous pyrolysis equipment. This equipment incorporates technical solutions for alleviating coking during oil sludge pyrolysis. This ensures stable and continuous operation of the equipment.
Technical Parameters
For small type, TM machine provides four models, including TMF-5, TMF-10, TMF-12 and TMF-15. See their parameters.The following table shows data of standard small pyrolysis line for your reference. Note: for different materials, there will be a difference in capacity. Contact us to know the detailed capacity.
Model TMF-5 TMF-10 TMF-12 TMF-15
Capacity 5 t/d 10 t/d 12t/d 15t/d
Working Process Batch/ Semi continuous Batch/ Semi continuous Batch/ Semi continuous Batch/ Semi continuous
Reactor Size Φ 2200 * 6600 mm Φ 2600 * 7700 mm Φ 2600 * 8800 mm Φ 2800 * 8800 mm
Reactor Material Q245R / Q345R / 304 / 316L / 310S
Drive System 350 reducer + 4kw drive motor 500 reducer + 5.5kw drive motor 500 reducer + 7.5kw drive motor 500 reducer + 11kw drive motor
Land ( L * W * H ) 30m * 12m * 8m 32m * 15m * 8m 34m * 15m * 8m 34m * 15m * 8m
Power 16.65kw 37.85kw 44.3kw 55.6kw
Burner 2 * 250,000 kcal 4 * 250,000 kcal 3 * 350,000 kcal 4 * 350,000 kcal
Total Weight of Shipped Materials About 20t About 25t About 30t About 35t
Number of Containers 1 * 40HQ 1 * 40FR + 1 * 40HQ + 1 * 20 GP 1 * 40FR + 2 * 40HQ 1 * 40FR + 2 * 40HQ
Noise (dB) ≤60 ≤60 ≤60 ≤60
Heating Materials Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.

Small Scale Pyrolysis Equipment VS Continuous Pyrolysis Machine
Small Scale Pyrolysis Unit
Working time: one furnace per day
Raw materials size: tyre/plastic<120m
Standard feeding method: manual labor
Standard discharging method: a stage of water-cooling discharger
Automation level: medium
Land area: medium
Small pyrolysis machine price: lower than continuous type
ROI cycle: short time required
Production time: 30 working days
Installation period: 30 working days

Continuous Pyrolysis Machine
Working time: continuous work for 3-6 days
Raw materials size: tyre/plastic≤5m
Standard feeding method: automatic screw feeding system
Standard discharging method: three stages of water-cooling dischargers
Automation level: high
Land area: large
Continuous pyrolysis machine price: higher than small pyrolysis unit
ROI cycle: long time required
Production time: 60 working days
Installation period: 60 working days
Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

CONTACT

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Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
NAME: *
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TEL:
please call me back
COUNTRY:
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COMPANY:
POSITION:
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