Rubber Pyrolysis Plant, Tire Pyrolysis Plant, Tyre Pyrolysis Plant

Raw Materials

Many kinds of rubber can be recycled into pyrolysis oil. They are rubber wire, rubber pipe, rubber band, rubber scrap, etc. Or you contact Sure-Origin to know which kinds of rubber can be recycled.

Final Products

1. Rubber Pyrolysis Oil:
a. As the fuel of cement factory, glass factory, ceramic factory, power factory, steel factory, etc.
b. Generating electricity by using a generator.
c. Reprocessed to non-standard diesel oil or fuel oil by Sure-Origin distillation machine.

2. Carbon Black:
a. Carbon black can be made into carbon black ball which can be directly burned.
b. Grinding carbon black. Then these carbon black can be applied in tyre manufacturing field or ink making field.

3. Combustible Gas:
a. Providing heat for the reactor to save fuel cost.
b. Storing it for other uses.

Function

Fully Sealed and Automatic Operation Method
When rubber pyrolysis begins, the reactor is fully sealed, which won’t cause dust in the air. What’s more, the automatic system is helpful to reduce manual labour.

Excellent Cooling Effect
The condenser has good cooling performance and long service life. It is easy to be cleaned and maintained. Besides, the pyrolysis oil has perfect quality after cooling.

Efficient Smoke Cleaning Function
De-dusting system in the waste tyre pyrolysis plant can eliminate the sulfur and dust coming from the hot smoke. Finally, the discharged smoke meets the emission requirement.

High-security Rate
Every set of rubber to oil plant is equipped with the explosion-proof device, safety valve, emergency valve, thermometer, pressure gauge and early warning system. These parts bring great security for workers.

Utilization of Waste Combustible Gas
A combustible gas recycling system recycles waste gas to increase its value. Customers will benefit a lot from it.

Working Process

Rubber Feeding
Normally, the size of waste rubber is no more than 1.2 meters. When the size is too large, this rubber needs to be crushed into small pieces.

Rubber Pyrolysis
When the temperature reaches 180 degrees, the oil gas generates in the reactor.

Oil Gas Cooling
We will get oil from oil gas cooled down by the condenser in the waste to energy process.

Recycling Combustible Gas
In the pyrolysis process, there is some combustible gas that can’t be qualified. After being processed by a combustible gas recycling system (manifold, condensers and hydroseal), the oil gas can be as fuel to provide heat for the reactor.

Cutting Down the Cost of Rubber to Oil Plant

Choose a Fair Rubber Pyrolysis Machine Price
We have five models with different prices for you to choose from, including TMJ-3, TMJ-6, TMJ-10, TMJ-16 and TML-30. The first three machines are suitable for small-sized or medium-sized business. The last one with the largest capacity is appropriate for large-scale rubber pyrolysis business. It has a high demand for the cost. Choose the right one with the ideal rubber pyrolysis machine price.

Estimate Small Labor Cost
TMJ-6 and TMJ-10 rubber pyrolysis equipment just require little labor to operate. Because these machines belong to the type of small scale, they are easy to manage. TMJ-16 and TML-20 also need several workers to operate. These machines have continuous systems, which don’t need too many people to operate. Therefore, the cost of labor accounts for a small fraction of the whole cost.

Consume Inexpensive Electricity and Fuel
The total power of the whole rubber pyrolysis machinery is no more than 53.6 kw/h. And fuel consumption is not high. Moreover, the combustible gas recycling system is conducive to saving a lot of fuel costs for customers.

Water Spends Less
There is a cooling system in this tire to oil plant. The water in the condensers is cyclic. Accordingly, this plant just requires a little water to cool down the temperature of gas and smoke, which means the cost of water is rather low.

Technical Parameters

Sure-Origin offers different types of rubber to oil machines to customers. If customers wanna choose the suitable one, pay attention to feeding capacity, installation area request, total power, etc. Sure-Origin senier project consultant will offer you a suitable solution after you send an inquiry. See the parameters now.

Model	TMF-5	TMF-10	TMF-12	TMF-15	TMF-20	TMF-30	TMF-50
Capacity	5 t/d	10 t/d	12t/d	15t/d	20 t/d	30 t/d	50t/d
Working Process	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	continuous	continuous	continuous
Reactor Size	Φ 2200 * 6600 mm	Φ 2600 * 7700 mm	Φ 2600 * 8800 mm	Φ 2800 * 8800 mm	Φ 1200 * 9450 mm	Φ 1500 * 13000 mm	Φ 2000 * 15200 mm
Reactor Material	Q245R/Q345R/304/316L/310S				310S	310S	310S
Drive System	350 reducer + 4kw drive motor	500 reducer + 5.5kw drive motor	500 reducer + 7.5kw drive motor	500 reducer + 11kw drive motor	ZSY160 reducer + 5.5kw drive motor	ZSY180 reducer + 7.5kw drive motor	ZSY200 reducer + 15kw drive motor
Land ( L * W * H )	30m * 12m * 8m	32m * 15m * 8m	34m * 15m * 8m	34m * 15m * 8m	45m * 20m * 10m	50m * 25m * 10m	55m * 30m * 10m
Burner	2 * 250,000 kcal	4 * 250,000 kcal	3 * 350,000 kcal	4 * 350,000 kcal	4 * 250,000 kcal	4 * 350,000 kcal	3 * 600,000 kcal
Noise (dB)	≤60	≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials	Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!