30 t/d Fully Continuous Pyrolysis Machine, Continuous Pyrolysis Machine

Raw Materials

This continuous pyrolysis plant could process waste tires, oil sludge, waste plastics, industrial waste, domestic waste RDF, etc. These materials are difficult to handle and have low recovery rates.

Final Products

The main products from continuous contains pyrolysis oil/TPO (tyre pyrolysis oil)/ TDF (tyre derived fuel), carbon black, syn-gas and steel wire. These products have high value, especially non-standard diesel oil. See their main applications in the market.
Note: if you wanna recycle steel wire at a high value, pull the steel wire out of the tire before pyrolysis.

Products	Usage
Pyrolysis oil	• Pyrolysis oil can be sold to industries directly.
	• Non-standard pyrolysis oil is reprocessed into high-quality oil by waste oil distillation machine.
	• Oil can be used as fuel for iron factory, power plant, cement factory, ceramic factory, restaurant, etc.
Carbon black	• Carbon black can be sold directly.
	• It can be reprocessed into high-quality carbon by the carbon black processing plant.
	• It is used to make carbon brick by briquetting equipment.
Steel wire	• Steel wire can be sold directly.
Combustible gas	• It can be used as fuel heating the reactor.

Working Process

1. The oil sludge is loaded into the pyrolysis reactor of continuous pyrolysis machine. After heating the reactor, the oil sludge will be vaporized into oil gas.
2. The oil gas will goes through condensation system, and the liquefiable part is condensed into fuel oil, the non-liquefiable part is sent to the furnace to heat the pyrolysis reactor, which saves fuel resources and does not pollute the environment.

3. The flue gas produced after combustion in the furnace goes through desulfurization and purification tower to remove soot and hydrogen sulfide, which finally meets environmental standards and can be discharged safely.

Feeding Materials
Check the size of materials. If the size of materials don’t meet the requirement of feeding, use waste tyre shredder or other equipment to process materials. Then transport waste materials into reactor by screw feeder.
Continuous Pyrolysis
Burners and recovered gas lance heating energy provide the heat required for the main furnace. When the temperature rises slowly, a series of products start to be produced, such as combustible gas, pyrolysis oil, carbon black and so on.
Combustible Gas Recovery
The high temperature pyrolysis oil is cooled by the condenser. Then the heavy oil gas fells into oil tank. The non-liquefied combustible gas can be used as the heating fuel of the air spray gun after being removed impurities by the water seal. It also can be collected respectively.

De-dusting System
The high-temperature flue gas enters the condenser under the action of induced draft fans. After cooling down, the flue gas enters the spray tower. The spray tower removes some harmful substances. The discharged exhaust gas meet EU emission standards.
Water-cooling Discharging
Substances such as high temperature carbon black are transported from the main furnace. After the water-cooled slag removal system, the temperature drops to about 30 degrees Celsius. This set of equipment can realize high temperature discharge without cooling time.
Continuous waste tyre pyrolysis plant with mature pyrolysis technology has high output rate and high safety level. The final products (oil, carbon black and steel) has wide application. It is available for you to see the continuous machine and other types in Sure Origin manufacturing factory at any time. We believe Sure Origin continuous plant is worthy of your investment.

Advantages

Continuous waste tyre pyrolysis plant was developed by Sure-Origin with years of experience in pyrolysis equipment design, manufacturing, installation and operation. Now this machine is the third generation. Many advanced structures and patented technologies are used in this model. And many key performance parameters are excellent.

Continuous Feeding System
The materials are continuously transported to the pyrolysis furnace isolated from oxygen by the screw conveyor. This device has the following advantages. It has a high degree of automation and real-time monitoring design to help to reduce labor. More importantly, the device is equipped with a gram-level precision electronic weighing system. The amount of feed can be precisely controlled by workers.

Temperature Control Technology
This continuous type is equipped with a high-temperature resistant induced draft fan. It is made of stainless steel. This device can evenly mix two kinds of hot air in a certain proportion. They are exhaust gas in the furnace and the hot air provided by the burner. The mixed gas is used to heat the reactor. Because of the precise air volume ratio, this device helps to achieve precise temperature control in the reactor.

Condenser with Self-cleaning Tech
This pyrolysis system adopts a three-stage condensation structure. The primary condenser removes heavy impurities from high-temperature oil gas. The secondary and tertiary condensers improve the oil gas recovery rate and collect different quality of pyrolysis oil in stages. Also, this condenser uses a self-cleaning system. It uses the oil pump to circulate the hot oil in the oil tank to flush the pipes in the condenser.

Ammonia Protection System
In the feeding system, the air in the sealed silo is replaced by ammonia with a purity of more than 95%. This design effectively prevents excessive air or oxygen entering the continuous feed and the reactor. When ammonia replaces air, the oxygen-depleted environment inside the reactor makes the pyrolysis process safer and efficient. Contact us to get more information.

Low Continuous Discharging
In order to ensure the safety of workers and save pyrolysis time, the discharge system is equipped with automatic water cooling dischargers. The spiral water cooling system reduces the temperature of the carbon black to below 30 degrees. In addition, the screw seal discharger can prevent air from entering the flue. The whole discharging process is safe.

Reduce Smoke Pollution Maximally
In recent years, Asian and European governments have imposed stricter requirements on local factories than in past decades. Sure-Origin continuous pyrolysis unit solves this problem well. Before being discharged, the exhaust gas is processed by the dedusting system. If this system still does not meet your requirements, we provide you with an activated carbon adsorption system.

Intelligent PLC Control System
This system uses Siemens PLC as the control core. And it adopts Ethernet communication equipment and 5G technology. This system is a man-machine communication platform, and can realize the flow chart of dynamic engineering operations. Many parameter setting functions are integrated into one, which can realize centralized control. It can also be monitored remotely in real-time through IoT technology.

Technical Parameters

Model	SY-30	SY-50
Capacity	30 t/d	50 t/d
Working Process	continuous	continuous
Reactor Size	Φ 1600 * 24000 * 16 mm	Φ 2000 * 26000 * 18mm
Reactor Material	Q345R/310S	Q345R/310S
Drive System	ZQD650 reducer + 15 kw drive motor	ZQD240 reducer + 18.5 kw drive motor
Land ( L * W * H )	50 m * 25 m * 10 m	55 m * 30 m * 10 m
Burner	8 * 400,000 kcal	8 * 400,000 kcal
Noise (dB)	≤60	≤60
Heating Materials	Fuel oil ( including tyre/plastic pyrolysis oil ), natural gas, LPG, diesel, etc.

Why Choose Sure Origin Continuous Pyrolysis Plant

Improving Emission Standard for the Factories
In recent years, the gologal world has a huge increase in population and the waste. Facing with serious pollution, some governments have posted a series of policies to strengthen pollution control. Sure Origin tyre to fuel pyrolysis machine treats several kinds of waste without pollution. It is a good option for investors.

Satisfying the Requirement of Large Capacity with Mature Technology
The fully continuous plant with a large capacity performs well, which is not common to see. It is tested by our several departments again and again. Finally, it can handle 13-30 tons of tyre per day in a stable and effcient condition. Moreover, this system adopts several our patent technolgies.

High Automation Level
Sure Origin continuous plant with high-level automatic system is easy to manage. It just need few people to manage. The feeding system, discharging system and PLC control system are easy to operate. The workers don’t need much technical ability. And Sure Origin provides training services. After the service is over, workers can operate the system safely and proficiently.

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

30 t/d Fully Continuous Pyrolysis Machine

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