Tyre Pyrolysis Oil 35-45%
The oil getting from waste tyre has extensive uses in our daily life, industry, or other fields.
As fuel to provide heat. The oil getting from waste tyre pyrolysis oil plant can be directly used as fuel oil in the steel industry, cement plant, etc.
Making electricity. Using this oil to generate electricity is an excellent way to save energy.
Reprocessed to qualified fuel oil. If you want to make oil more valuable, it is a great idea for you to reprocess it into non-standard diesel fuel oil.

Carbon Black 30-35%
a. Mix coal to make coal pellets. It can be burned as fuel;
b. Mix bullding materials to make bricks and asphait modifier;
c. After processing, it can be used as rubber reinforcement agentf for producing new rubber products, tires, belts and so on.
d. After grinding, it is used in the production of ink, like the black pigment of printing ink.

Steel Wire 8-15%
The majority of steel wire can be recycled and be put into use again. When taking the right method, customers can get high value from it.
Firstly, it can be sold to the factory directly.
Secondly, it can be made to new steel products.
Thirdly, it can be made into aircraft in some factories.

The whole process can be separated into four processes, including tyre pretreatment process, tyre pyrolysis process, de-dusting process and carbon black discharging process. The whole process is safe and clean. The final gas and water can be processed and recycled. See the working process of each part.

Pretreatment of Tyre Waste
Before tire pyrolysis, some types of tyres need handling by pretreatment machines. The size of tyres depends on the feeders (belt conveyor, hydraulic feeder and auto screw feeder). Normally, customers will choose a suitable tyre crushing machine and steel wire drawing machine. Waste tyre will be cut into small pieces. And the steel wire will be dragged out.

Pyrolysis Process of Tires
Put tyre into reactor and heat combustor. When the temperature is up to 150℃ and last 2 hours, customers can get oil gas. The oil gas will fall into the reactor and go into the manifold. The manifold can separate oil from oil gas. When the temperature reaches 280℃ in the waste to energy plant, the oil production process basically finishes. Oil will drop into the oil tank. Waste oil gas in the reactor will enter into a series of procedures: cooling, hydroseal, etc. The hydroseal will help to purify the gas and avoid backfire. Final oil gas can be recycled to provide heat for the reactor again. It is safe to directly reuse processed oil gas. Normally, the burner for preheating can be closed after 2 hours when the oil gas is generated.

De-dusting Process
There is some waste smoke whose temperature reaches 200℃. After being processed by a dedusting system, the waste smoke meets emission standards. The dedusting system is consists of the water tank, spray tower and chimney. Besides, in order to improve the final effectiveness, we can add other procedures, for example, ceramic ring adsorption and activated charcoal absorption. Before discharged, the smoke will go through a condenser. And the final temperature of the smoke is about 75℃.

Carbon Black Discharging
When discharging, the temperature of the tyre to oil reactor needs to be cool down to 100 degrees. The carbon black will be discharged from the end of the reactor by the auto screw discharger.

Sure-Origin tyre pyrolysis plant not only can help the country to solve tyre waste in an environmental-friendly way but also turns tyre waste into high-value products. With the pollution of tire waste increasing, the recycling problem has become a core in various countries, especially for recycling tyre and plastic waste. Compared with other methods to recycle waste, tyre pyrolysis plant is the most worthy of investment when investors take a long-term view.

Firstly, it can completely treat tyre waste without sludge. The main three final products can be put into use easily.
Secondly, in the production process, there is nearly zero pollution to the environment. The water and gas can be recycled again.
Thirdly, this project will greatly promote local employment and certain industry development, like the cerement industry and brick plan.

Reactor with Unique Design
Door with Customized Design
In the light of your special requirement, the shape and the size of the tyre pyrolysis reactor in the waste tyre recycling pyrolysis plant can be customized.
Cooling Tank to Decrease the Temperature of the Reactor
In order to decrease the temperature of the roll, we specially design cooling tanks to add water. And the water is cyclic, which won’t cause waste.
Horizontal and Rotary Working Method
There are mainly two working methods: rotary type and horizontal type. Both of them are carefully calculated by technicians. Therefore, they make the pyrolysis process more efficient. Moreover, their working processes are auto-sealed. That is to say, there won’t generate dust outside of the reactor.

Casing with Two Functions
Good Materials
The casing adopts a self-made bearing seat made of 40Cr. The thickness of the casing is 16mm, and the thickness of the inner spiral is 12mm. This casing has good heat resistance and can serve customers for a long time. Good Heat Keeping Effectiveness
Besides, there are three layers in the spacing between the case and the reactor, such as aluminum silicate refractory fiber cotton. Three different thermal insulation materials have two functions.
1. Keeping heat for the reactor
2. Avoiding scalding.
Nowadays, we have upgraded the design of the casing. It doesn’t need to add heat-resistance materials after reaching the local area. That is to say, this part will be prepared before shipment. This design will help customers to save time cost and installment costs.

Condenser to Enhance the Cooling Effect
Good Cooling Effectiveness
In order to make the oil gas cooling effect greater, the tube in the condenser has a large density and small diameter.
Three Condensers Options
Moreover, we provide three types of condensers to customers, including integrated condensers, standards condensers and Three in One Machine. All of them have good cooling effectiveness. They are suitable for different models and plans.
Integrated condensers have many gas flue. Compared with the last generation, we add the gas flue and reduce the diameter. Accordingly, this design has a better condensation effect.
Three in One Machine is composed of a condenser, oil tank and hydroseal. For customers, it is easy to deliver and install. Besides, it is easy to clean and maintain.
Normally, Three in One is the most economical choice. Many customers chose this type. Send your message to get a good recommendation.

Model	TMF-5	TMF-10	TMF-12	TMF-15	TMF-20	TMF-30	TMF-50
Capacity	5 t/d	10 t/d	12t/d	15t/d	20 t/d	30 t/d	50t/d
Working Process	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	Batch/ Semi continuous	continuous	continuous	continuous
Reactor Size	Φ 2200 * 6600 mm	Φ 2600 * 7700 mm	Φ 2600 * 8800 mm	Φ 2800 * 8800 mm	Φ 1200 * 9450 mm	Φ 1500 * 13000 mm	Φ 2000 * 15200 mm
Reactor Material	Q245R/Q345R/304/316L/310S				310S	310S	310S
Drive System	350 reducer + 4kw drive motor	500 reducer + 5.5kw drive motor	500 reducer + 7.5kw drive motor	500 reducer + 11kw drive motor	ZSY160 reducer + 5.5kw drive motor	ZSY180 reducer + 7.5kw drive motor	ZSY200 reducer + 15kw drive motor
Land ( L * W * H )	30m * 12m * 8m	32m * 15m * 8m	34m * 15m * 8m	34m * 15m * 8m	45m * 20m * 10m	50m * 25m * 10m	55m * 30m * 10m
Burner	2 * 250,000 kcal	4 * 250,000 kcal	3 * 350,000 kcal	4 * 350,000 kcal	4 * 250,000 kcal	4 * 350,000 kcal	3 * 600,000 kcal
Noise (dB)	≤60	≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials	Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.

Tyre Pyrolysis Machine Price
Firstly, make sure which model of tire pyrolysis equipment is suitable for you. We provide TMF-5,TMF-10,TMF-12,TMF-15,TMF-20,TMF-30,TMF-50 for you. TMF-50 has larger productivity and higher price compared with the first three tire pyrolysis machines. Secondly, confirm the number of machines you purchase. Thirdly, find out whether you need other parts, such as tyre shredder, reducer, etc.

Cost of the Site
Large-scale waste tire pyrolysis plant requires more area. More land means that you need to put more investment into this waste tyres pyrolysis plant. When you have a small piece of field, we recommend small models for you. When you have large land, the continuous models are suitable for you. Besides, Sure-Origin provides the layout services for customers.

Required Labor
Small-scale pyrolysis tyre plant has low demand for manual labour. Large-scale waste tyre pyrolysis plant also has a low need for labor. Because this kind of waste pyrolysis plant has a high automation system, which is easy to manage, like automatic feeder, screw discharger. The small models is alo easy to operate because of small occupation and good design. Consult us to get more details.

Maintenance
Regular maintenance is conducive to prolong the service life of tyre recycling pyrolysis plant. Besides, regular maintenance can help to avoid accidents. Workers need to check the whole line every week. For the wearing parts, workers should check them every two or three days. Accordingly, the cost of maintenance cannot be neglected.

Five Options with Flexible Configuration
Sure-Origin provides five models, including mobile type, batch type and continuous type. Some parts in these models can be changed, like materials, reactor door, feeder, operation with two reactors, PLC, mold, motor. All of these changes can improve the efficiency and bring great tyre pyrolysis economical benefits for investors according to investors’ condition. Just tell us what you need. We will provide the most suitable plan for you.

Turnkey Project Or Installation Offers
Sure-Origin had done a turnkey project for a Brazilian customer. He let us be responsible for the whole project, including project design, fundamental establishment, run trail. He just told us the key points he focused on, such as capacity, factory area, uses of final products. With his trust, this project was finished well. Finally, this customer was satisfied with this project. Besides, we also provide installation and training for investors.