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HOME / PLANTS/ Pyrolysis Plant

Semi-continuous Pyrolysis Plant

12 t/d -16 t/d
Semi-continuous pyrolysis plant is a popular type of Sure-Origin. This type of equipment can process waste continuously. The degree of automation is higher than that of batch equipment. This model can realize automatic feeding and automatic discharging. It can help customers save a part of labor. At the same time, the efficiency of the entire pyrolysis process is improved, and the oil yield is higher than that of the batch type.
Overviews
Semi-continuous pyrolysis plant refers to the pyrolysis equipment that can feed and discharge automatically and continuously. The machine converts some of the waste into alternative fuels under sealed, oxygen-free conditions. Besides, this machine can harmlessly dispose of some waste, like oil sludge.
This production line is generally divided into automatic screw feeding system, pyrolysis system, automatic water cooling discharge system, combustible gas recovery system, and de-dusting system. For these systems and other extra systems, Sure-Origin provides customized services.
Raw Materials
There are many types of raw materials that can be processed by this type of waste pyrolysis equipment, including tires, plastics, sludge, and rubber. When feeding, there are requirements for the size of the tire waste. The tires are generally tire powder/blocks. Please see the classification of raw materials. If the raw material you want to process is not in the following range, please send a message to Sure-Origin.

Tyre/Rubber Waste
Different kinds of car tires;
Industrial rubber products;
Household rubber products;
Rubber-made kids toys;
Rubber-made car supplies;
Other rubber products.

Plastic Waste
PE (Polyethylene);
PS (Polystyrene);
PP (Polypropylene);
PA (Polyamide), etc.
ABS (Acrylonitrile Butadiene Styrene);
Other kinds of plastic waste.

Oil Sludge
Drilling cuttings contained oil;
Oil sludge;
Ship bottom sludge contained oil;
Tank sludge contained oil;
Oil soil;
Other kinds of oil sludge.
Application of Final Products
The main end products are pyrolysis oil, syn-gas and carbon black. They have a wide range of applications in the market. Customers can expand their business to obtain higher benefits. Please see some of the applications listed.

Pyrolysis Oil
Be sold directly;
Fuel for cement/power/iron/brick/boiler/other factories;
Fuel for heating combustion chamber;

Syn-gas
It can be directly used as an alternative fuel to heat the main pyrolysis furnace after being processed by condenser and manifold. It may be collected separately for other purposes.

Carbon Black
Be sold directly;
Use carbon black grinding equipment to process carbon black into higher-quality carbon black;
Be reprocessed into spheres and used as fuel;
Working Process
Make sure the raw material fits the size of the incoming material. The raw materials will be transported to the main pyrolysis furnace by the screw feeding system. The whole conveying process is well-sealed. Little air gets in.
Add suitable fuel and heat the main furnace. When the temperature rises, the raw materials gradually undergo chemical and physical reactions in the main furnace. Eventually, pyrolysis oil (carbon black) is gradually precipitated. Raw material size is small. The whole pyrolysis process is very sufficient. High oil yield.
The recyclable combustible gas in the main furnace enters the gas bag and condensation pipe. The treated recyclable combustible gas can be directly used as fuel for heating the main furnace. The excess combustible gas will be burned through the exhaust chamber. This system can help customers save part of their fuel costs.
The exhaust gas will be discharged up to the standard after being treated by the condenser and the dust removal tower. Sure-Origin can customize the dedusting tower according to the situation of the customer’s country to meet the different needs of customers.
Advantages
High Efficiency
Compared with batch equipment, this equipment can process three pyrolysis furnaces of raw materials in two days.

High Oil Yield
Since this type requires the size (small) of raw materials, the oil yield of this equipment is higher than that of batch equipment.

Short Pyrolysis Process
The time for this model to process a batch of raw materials (14.7/batch) is much shorter than that of the batch type (23h/batch).

Low Work Intensity
Since this equipment adopts automatic screw feeding and automatic water-cooling slag removal, the whole production line has low requirements on working strength. high degree of automation.

Good Working Environment
When using this device, it is not necessary to draw out the wire inside the furnace. At the same time, the carbon black is discharged by water-cooling and low-temperature sealing.
Difference of Semi-continuous Type & Batch Type
Semi-continuous type and batch type give customers a totally different experience. Batch type contains TMF-5 / TMF10 / TMF-12 / TMF-15. Here Sure-Origin takes the parameters of TMF-15 (batch / semi-continuous) as an example. The data below expresses the main differences between the two types of equipment. If you want a more detailed data comparison when purchasing, please contact Sure-Origin.

Semi-continuous Type
Model: TML-15 semi continuous;
Standard Feeder: Automatic screw feeder;
Standard Discharger: Water cooling discharger;
Requirement on Tyre: Powder/block (no wire);
Processing Time: 14.7/Batch;
Tyre Oil Yield: >50%;
Cooling Time: 2H;
Intensity of Work: Low;

Batch Type
Model: TMF-15 batch;
Standard Feeder: standard feeder;
Standard Discharger: manual or hydraulic feed;
Requirement on Tyre: tyre/tyre pieces;
Processing Time: 23/Batch;
Tyre Oil Yield: 40-45%;
Cooling Time: 7H;
Intensity of Work: Higher;
Technical Parameters
Model TMF-5 TMF-10 TMF-12 TMF-15
Capacity 5 t/d 10 t/d 12 t/d 15 t/d
Working Process Batch / Semi continuous Batch / Semi continuous Batch / Semi continuous Batch / Semi continuous
Reactor Size Φ 2200 * 6600 mm Φ 2600 * 7700 mm Φ 2600 * 8800 mm Φ 2800 * 8800 mm
Reactor Material Q245R / Q345R / 304 / 316L / 310S
Drive System 350 reducer + 4kw drive motor 500 reducer + 5.5kw drive motor 500 reducer + 7 .5kw drive motor 500 reducer + 11 kw drive motor
Land ( L * W * H ) 30 m * 12 m * 8 m 32 m * 15 m * 8m 34 m * 15 m * 8m 34 m * 15 m * 8m
Power 16.65kw 37.85kw 44.3kw 55.6kw
Burner 2 * 250,000 kcal 4 * 250,000 kcal 3 * 350,000 kcal 4 * 350,000 kcal
Total Weight of Shipped Materials About 20 t About 25 t About 30 t About 35 t
Number of Containers 1 * 40HQ 1 * 40FR + 1 * 40HQ + 1 * 20 GP 1 * 40FR + 2 * 40HQ 1 * 40FR + 2 * 40HQ
Noise (dB) ≤60 ≤60 ≤60 ≤60
Heating Materials Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

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Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
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TEL:
please call me back
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COMPANY:
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