Email
Contact
Chat
Whatsapp
HOME / PLANTS/ Charcoal Making Machine

Continuous Charcoal Making Machine

Continuous charcoal making machine can be used to convert biomass into biomass charcoal/biochar continuously for 24 hours. Besides, it can treat waste such as sludge in a harmless method. This equipment is welcomed by customers in the environmental protection industry because of multiple uses, large capacity and high automation level. Sure-Origin have been updated to the latest generation. They have advanced technology and high efficiency. If customers are interested in this equipment, please contact Sure-Origin. Sure-Origin provides customers with a series of services such as suitable machines, documents, technical support, installation, and after-sales services.
Raw Materials
Sure-Origin continuous charcoal making machines can process many types of waste including forestry biowaste, agricultural biowaste, industrial biowaste and sludge. Here are some common types. If the customer needs to process raw materials that are not in the following range, please contact Sure-Origin.

Agricultural waste
Various fruit shells (coconut shell, palm kernel shell, coffee bean shell, olive shell, hazelnut shell, almond shells, pistachio shells, peach pits, cashews nutshells, etc) , various straw (corn stalk, cotton stalk, wheat stalk, soybean stalk, sorghum stalk, etc), bamboo, rice husk, poultry litter, etc.

Forestry Biowaste
Wood, tree residues, leaves, branches, etc.

Industrial Biowaste
Sawdust/wood chips, sugarcane bagasse, sewage sludge, etc.
Applications
Charcoal has a wide range of applications, such as alternative fuels, soil remediation, composting, and more. Charcoal is a very popular alternative fuel and soil remediation/composting ingredient. Biomass charcoal has the following properties.
Replace the use of some traditional fuels;
Fix carbon in soil;
It has higher combustion efficiency than firewood and coal;
Balance soil pH and increase crop yield;
Improve soil drainage and aeration;
Absorb extra moisture in the soil;
Remove various organic residues and heavy metals in the soil;
It is smokeless and odorless when burning. It emits fewer greenhouse gases than firewood when burned;
Charcoal has light weight. It is easy to store, transport and use. It has a wide range of applications in household, business and industry;
It has high burn value. The combustion time is long and the combustion process is stable;
Working Process
Customers need to choose an appropriate machine to make charcoal. If customers use Sure-Origin equipment to produce biochar, the whole process is pollution-free and safe. When customers use continuous type, the process has high automation and high efficiency. The specific production process is as follows. Continuous models have requirements for the size and moisture of raw materials. The size is less than 20mm. Make sure that the raw material meets the requirements of the feeding material. Transport the raw materials that meet the requirements to the main carbonization furnace in a fully sealed method by automatic screw feeder. Heat the main furnace.
After about 15-20 minutes, the material is carbonized into biochar. Biomass charcoal will be discharged by water-cooling discharging system. When discharged from the water-cooling system, the temperature of the biochar is about 30 degrees.
The bio-gas in the main furnace can be directly used as heating fuel for the main furnace after being treated by the cyclone deduster;
The hot smoke in the main furnace can be recycled and sent to the dryer. Hot air can be used to dry raw materials;
The exhaust gas in the main furnace is treated by the condenser and the de-dusting tower and then discharged up to the standard, which meets the EU emission standard. If the customer has higher requirements on the exhaust gas, you can contact Sure-Origin. Sure-Origin can provide customized de-dusting system.
Advantages
High Automation Level
It has screw automatic feeder, automatic water-cooling discharger (safe and clean). And this type works for 24 hours continuously. This will help customers to save labor and running cost.

Large Capacity and High Yield
This type has feeding capacity of 2-15m³/h. If the customer runs this equipment continuously for 3-5 days, then this biochar machine can help the customer process a lot of raw materials.

Large Capacity and High Yield
This type has feeding capacity of 2-15m³/h. If the customer runs this equipment continuously for 3-5 days, then this biochar machine can help the customer process a lot of raw materials.

Good Environmental Performance
The on-site workshop is clean. At the same time, it is equipped with three layer of de-dusting system with ceramic ring absorption to achieve environmental protection standard operation. So, working environment is good for workers’ health.
Technical Parameters
Sure-Origin offers seven models. Their working method and feeding capacity are different. Among them, TMT-10/30/50 & TMT-05Pro are the continuous type. Please see the parameters of main models. Besides, Sure-Origin provides customized line if customers have special requirement. Send your requirement to Sure-Origin.
Model TMT-J12 TMT-J18 TMT-J40 TMT-05 Pro (skid-mounted) TMT-10 TMT-30 TMT-50
Input Capacity 12m³/batch 18m³/batch 40m³/batch 0.3-0.5m³/h 2-4m³/h 7-9m³/h 10-15m³/h
Reactor Size φ1900mm * L4500mm φ1900mm * L6600mm φ2800mm * L7100mm φ830mm * L5500mm φ1300mm * L14051mm φ1700mm * L14180mm φ2000mm * L14260mm
Land for Equipment (L*W*H, Standard Configuration) 9m*6m*6m 12m*6m*7m 15m*18m*7m 10m*8m*3.9m 29m*15m*5m 30m*15m*8m 35m*18m*9m
Weight (Standard Configuration) 18T 22T 34T 15T 35T 35T 49T
Energy Consumption (Standard Configuration) 11kw/h 13.5kw/h 25kw/h 31kw/h 34.7kw/h 61.5kw/h 116kw/h
Working Method Batch Fully continuous
Feeding Requirement / Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure Horizontal rotation Double barrel single hearth Double barrel double hearth
Speed 0-2RPM 1-9RPM
Control Method Control by buttons Automatic control
Reactor Material Q245R Q245+310S
Pressure Micro negative pressure
Heating Material Diesel, natural gas, heavy oil, biomass, etc.
Heating Method Direct heating
Noise (dB) ≤80
Condenser Circulating water cooling
Rotation Method External gear rotation
Batch Type VS Skid-mounted Type VS Continuous Type
As can be seen from the parameter table above, Sure-Origin offers seven models. They are divided into batch type, skid-mounted type and continuous type. Please see a comparison of some points that customers often pay attention to. Then pick a suitable type and model from it.

Batch Type
Model: TMT-12/18/40;
Working Method: 1 batch/day;
Sturcture: Horizonal Rotation;
Hot Feature: Medium Capacity;

Skid-mounted Type
Model: TMT-05 Pro;
Working Method: Continuous;
Sturcture: Double Barrel Single Hearth;
Hot Feature: Easy installation & Operation;

Continuous Type
Model: TMT-10/30/50;
Working Method: Continuous;
Sturcture: Double Barrel Double Hearth;
Hot Feature: Large Capacity & High Automation;
Choose the Suitable Shape of Final Charcoal Briquettes
When customers use Sure-Origin standard equipment, the final biochar that customers get is the original shape of the raw material. If customers have special needs, Sure-Origin can add a biochar forming line. This production line can help to form biochar into a more regular and uniform size and shape. Reformed charcoal is more convenient to use. Usually, they will have a higher market price.
Sure-Origin charcoal forming Line can process biomass charcoal into the following shapes: charcoal powder, charcoal roll, charcoal stick, charcoal pellet, BBQ charcoal, triangle charcoal, hexagonal charcoal, octagonal charcoal, oval charcoal, pillow charcoal, ovoid charcoal , cube shisha charcoal, square charcoal, etc.
Benefits
When a customer chooses equipment, the customer needs to figure out whether the machine meets the customer’s needs. Sure-Origin carbonization equipment has a variety of applications. It can bring financial or environmental benefits to customers and governments.

Make Money Charcoalhas a wide application market in many countries, like cooking, BBQ, shisha, alternative fuel. It is also one of the hot selling products for export. Customers can get rich profits from selling biochar. At the same time, it promotes the development of local upstream and downstream industries. And it is helpful to increase the local employeement.

As an Alternative fuel for factories
Some customers have their own factories. They use biochar as an alternative fuel for factories. In the long run, this project helps customers reduce part of their fuel costs.

Soil Improvement/Compost
Some customers use this machine to make biochar that is used in soil/compost. So that the plant will grow better.

Government-funded Project
Government-funded environmental programs recycle forestry/agricultural/organic waste. This project is an environmental protection project to reduce environmental pollution. Some governments give high subsidies when the client/government invests in the project.

Increase Carbon Credits
When a customer converts biomass to biochar, the customer adds carbon credits. Customers can use carbon credits (carbon offsets) themselves. Customers can also sell carbon credits for a profit.
Profit
When investing in this machine, every customer wants to know how much they could profit from this project. If customers sell the final products, customers will benefit a lot from this project. If customers want to know the specific amount, please send Sure-Origin the local market data. Sure-Origin experienced solution manager will provide you with a detailed data. The benefit analysis in the table below is based on data from the Middle East for customers’ reference.
Return on Investment of TMT-50 Wood Chips Carbonization Project in The Middle East Regin
Item Details Unit Unit price/USD Quantity Amount/USD Total amount Remark
Fixed Investment Cost Equipment TMT-50 Set 250000 1 250000
Transportation From China to Destination Port Set 90000 1 90000
From Port to Site Set 5800 1 5800
Customs tax 0.15 Set 37500 1 37500
Installation Sure-Origin technician's salary Day 100 50 5000
Round -trip airtickets Ea 2420 2 4840
Visa Ea 350 1 350
Local welder Day 65 100 6500 Two welders are needed
Local plumber Day 65 20 1300
Local labor Day 16.8 50 840
Crane forklift etc. Day 80 30 2400
Materials Installation materials ready Set 3500 1 3500 Foundation, pipe, etc.
License / Ea 2000 1 2000 Environmental, firefighting, etc.
Workshop 500 160 500 80000
490030
Operating Cost Raw materials Wood chips Ton 100 120 12000
Water / 1.76 3 5.28
Electricity / KWH 0.11 2922 321.42
Fuel Natural gas Liter 7.25 270 1957.5
Labor / People 16.8 4 67.2
Maintenance / Day 85 1 85
Depreciation 8 years Day 209.3 1 209.3
Tax 0.05 0
14645.7
End Products Price Biochar 0.3 Ton 680 36 24480 30% of input
Wood vinegar 0.08 Ton 1280 9.6 12288 8% of input
Tar oil 0.02 Ton 450 2.4 1080 2% of input
37848
Daily Income 23202.3
Monthly Income Working day Day 25 580057.5
Yearly Income Working day Day 300 6960690

Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

CONTACT

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
NAME: *
EMAIL:*
TEL:
Please call me back
COUNTRY:
WHATSAPP:
COMPANY:
POSITION:
YOUR MESSAGES:
Contact Us

Share

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
NAME: *
EMAIL:*
TEL:
please call me back
COUNTRY:
WHATSAPP:
COMPANY:
POSITION:
YOUR MESSAGES:

+86 15205182238