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HOME / APPLICATIONS/ Charcoal Making

Bamboo Charcoal Making Machine

Bamboo charcoal making machine adopts One Step Two Fire technology to make charcoal and byproducts (tar and wood vinegar) from bamboo. In order to achieve sustainable development, Sure-Origin machine fully utilizes bamboo waste and turns it into valuable fuel. It meets waste to energy requirements. Now, we offer two types – small & continuous. Some services are offered when you order this machine, for example, customized projects, long-term guarantees, regular call visits, maintenance.
Patent
One Step Two Fire is Sure-Origin’s exclusive technology patent adopted in biochar equipment. This technology has greatly strengthened carbonizing efficiency and improved resources utilization. One Step Two Fire refers to the self-sufficiency of the drying system and combustible system after heating the chamber. Waste gas will be cleaned by several procedures and enter into the reactor to burn. Besides, waste smoke with high temperatures will be introduced into the drying machine to reduce the extra water content. With this technology, the demand for fuel is small in this project.
Working Process
Before Feeding
The requirement for bamboo size is no more than 2cm. The larger bamboo pieces need crushing by a crushing machine. The space size between bamboo pieces has a close relationship to the quality of bamboo biochar. Then, small bamboo pieces enter into the drying system. The excess water content will be removed.

Bamboo to Charcoal Process
Heat the chamber. After half hour later, screw automatic feeder pushes bamboo into carbonization reactor. If the temperature is over 350℃, the chemical change starts. The bamboo charcoal will be discharged on the same side.

Combustible Gas System
When bamboo is changed into charcoal, there are waste gas and waste smoke in the reactor. The waste gas enters into the cyclone dust collector and two condensers by an induced draft fan. The two procedures guarantee the cleanness of combustible gas. Accordingly, the combustible gas is able to provide heat for the reactor instead of other fuel.
Advantages
Portable & Continuous Models – Two Options
The portal one has the following advantages: Firstly, takes 7-10 working days to install. Secondly, there is no need for fundamental work when install this charcoal manufacturing plant. Thirdly, it is easy to operate. Fourthly, the budget is small.

The advantages of the continuous one are described as the following: 1. It has a continuous and fully sealed working process; 2. We provide various options for feeders, dischargers and some small parts; 3. It has a small influence on the environment.

How to Guarantee Project Safety
For improving safety in the production process, we place a series of devices to monitor and control this machine.
1. Workers monitor the pressure and temperature through several parameters and pressure gauges.
2. In some key parts, there are pressure-relief valves.
3. This type adopts three stages of water cooling dischargers on the production line. It will greatly reduce the cooling time and improve safety.

Offer Quick Shipment and Installment
For small types, we arrange the delivery in 15-30 working days. And install it in 7-15 working days. For continuous types, Sure-Origin will ship them in 30-45 working days. Because there is a need to do some fundamental work before installing them. The whole establishment process needs 30-60 working days.

1-year Guarantee to Protect Investors’ Right
Sure-Origin offers a 1-year guarantee. Firstly, we will offer some wearing parts for free when shipping this machine. Secondly, it is available for us to dispatch engineers to help your project, including installment and training. Thirdly, we will give some call visits and technical support for investors.
Practicability
1. Wide bamboo sources. Asia, as the biggest exporting area of bamboo. The bamboo is widely distributed in Asia. Therefore, it is easy for Asian customers to get raw materials.
2. Utilization of waste bamboo. Due to wide application of bamboo, there are substantial things made of bamboo, like furniture, handcraft, fence, etc. This waste can be made into charcoal by this machine.
3. Bamboo charcoal and by-products (wood vinegar and tar) have wide application in Asia.
End Products Area Usages
Charcoal Daily life • widely used as the fuel of BBQ.
• used as the fuel in other industries.
Agriculture • attach heavy metal to improve the quality of the soil.
Industry • can be reprocessed into activated carbon.
• used for construction bricks with clay.
• widely used as fuel in industries such as steel and iron factories, ceramics, etc.
Biogas Daily life • widely used as fuel.
Agriculture • greenhouse agriculture heating.
Industry • used as fuel for heating or drying.
• can be used for the generator to get electricity.
Wood vinegar, tar Industry • the great materials in shipbuilding and paint industry.
• used as raw materials in chemical and medicine field.
Agriculture • used as plant nutrition regulates auxin or insecticide.

Benefits
Return on Investment of TMT-50 Wood Chips Carbonization Project in The Middle East Regin
Item Details Unit Unit price/USD Quantity Amount/USD Total amount Remark
Fixed Investment Cost Equipment TMT-50 Set 250000 1 250000
Transportation From China to Destination Port Set 90000 1 90000
From Port to Site Set 5800 1 5800
Customs tax 0.15 Set 37500 1 37500
Installation Sure-Origin technician's salary Day 100 50 5000
Round -trip airtickets Ea 2420 2 4840
Visa Ea 350 1 350
Local welder Day 65 100 6500 Two welders are needed
Local plumber Day 65 20 1300
Local labor Day 16.8 50 840
Crane forklift etc. Day 80 30 2400
Materials Installation materials ready Set 3500 1 3500 Foundation, pipe, etc.
License / Ea 2000 1 2000 Environmental, firefighting, etc.
Workshop 500 160 500 80000
490030
Operating Cost Raw materials Wood chips Ton 100 120 12000
Water / 1.76 3 5.28
Electricity / KWH 0.11 2922 321.42
Fuel Natural gas Liter 7.25 270 1957.5
Labor / People 16.8 4 67.2
Maintenance / Day 85 1 85
Depreciation 8 years Day 209.3 1 209.3
Tax 0.05 0
14645.7
End Products Price Biochar 0.3 Ton 680 36 24480 30% of input
Wood vinegar 0.08 Ton 1280 9.6 12288 8% of input
Tar oil 0.02 Ton 450 2.4 1080 2% of input
37848
Daily Income 23202.3
Monthly Income Working day Day 25 580057.5
Yearly Income Working day Day 300 6960690
Technical Parameters
Model TMT-J12 TMT-J18 TMT-J40 TMT-05 Pro (skid-mounted) TMT-10 TMT-30 TMT-50
Input Capacity 12m³/batch 18m³/batch 40m³/batch 0.3-0.5m³/h 2-4m³/h 7-9m³/h 10-15m³/h
Reactor Size φ1900mm * L4500mm φ1900mm * L6600mm φ2800mm * L7100mm φ830mm * L5500mm φ1300mm * L14051mm φ1700mm * L14180mm φ2000mm * L14260mm
Land for Equipment (L*W*H, Standard Configuration) 9m*6m*6m 12m*6m*7m 15m*18m*7m 10m*8m*3.9m 29m*15m*5m 30m*15m*8m 35m*18m*9m
Weight (Standard Configuration) 18T 22T 34T 15T 35T 35T 49T
Energy Consumption (Standard Configuration) 11kw/h 13.5kw/h 25kw/h 31kw/h 34.7kw/h 61.5kw/h 116kw/h
Working Method Batch Fully continuous
Feeding Requirement / Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure Horizontal rotation Double barrel single hearth Double barrel double hearth
Speed 0-2RPM 1-9RPM
Control Method Control by buttons Automatic control
Reactor Material Q245R Q245+310S
Pressure Micro negative pressure
Heating Material Diesel, natural gas, heavy oil, biomass, etc.
Heating Method Direct heating
Noise (dB) ≤80
Condenser Circulating water cooling
Rotation Method External gear rotation
Complete recycling solutions, contact our experts today

SERVICE

Reliability throughout the lifetime of your unit!
Technical Advice and Design
Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.
Material Testing
We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.
Testing Machine Before Delivery
In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.
Installation & Commissioning & Training
Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
Spare Parts
Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.
Quick Response
We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

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Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!
PRODUCTS:
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TEL:
please call me back
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COMPANY:
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