Sewage Sludge Carbonization Plant, Sewage Sludge Treatment Plant

Applications

Sewage sludge is generally classified as a type of organic waste material. It is a semi-solid residue generated during the treatment of wastewater at wastewater treatment plants. The sludge may contain a mixture of organic and inorganic materials, including organic matter, nutrients, pathogens, and heavy metals. This project process the following sludge: sewage sludge, industrial sludge, municipal sludge, and printing dyeing slduge.
Applications:
Charcoal:
1. It is used as fuel in boiler/cement/ceramic/brick/other industries.
2. It is used to generate electricity.
3. It can be used for cooking in daily life.
Biogas:
1. Heat the combustion chamber directly.
2. It is collected to generate electricity.

Report of Final Product Components

Materials	Total Moisture	Residual Moisture	ash	Volatile Matter	Fixed Carbon	Total Sulfur	Gross Calorific Value	Net Calorific Value
Municipal Sludge	1.02	0.66	89.16	5.5	4.68	0.77	706	566
Paint Sludge	0.52	0.13	59.63	11.49	28.88	2.68	2804	2638

High-level Safety Guarantee

1. Three designs about equipment seal makes equipment have good sealing effectiveness.
2. Negative pressure inner furnace guarantees safe operation.
3. There is explosion-proof device in the tail end.
4. Use air-lock valve to improve feeding system safety.
5. Check pressure gauges and thermometers in many places.
6. Use thermal linear expansion design to avoid charcoal making equipment derailed.

Energy-saving Performance

1. Employ intelligent control and frequency conversion technology.
2. Use hot smoke to dry material.
3. Double-layer design makes heat efficiency higher.
4. Water is in a circle situation in this plant.
5. Continuous working for 3-5 days is available.
6. When machine enters into normal operation, use recycled combustible gas instead of fuel energy.
7. Low nitrogen combustion makes burning more efficient.

Caronization Process

Sewage Sludge Drying Process
When moisture exceeds 15%, take a dryer to improve the final carbonization efficiency. Deliver sewage sludge into dryer through belt conveyor. Through a period of preheating, sewage sludge can be removed extra moisture in a short time.
Sewage Sludge Carbonization Process
After drying, sewage sludge is transported by belt conveyor and fells into carbonization reactor. Through hydrothermal carbonization (300-600℃)，sewage sludge charcoal is generated.
Sewage Sludge Charcoal Discharging Process
Through three-step water cooling discharging in a fully sealed condition, final charcoal has a low temperature, which won’t cause burning condition.
Sewage Sludge Pyrolysis Temperature

Phase	Drying	Preheating	Carbonization
Temperature	About 150℃	150-300℃	300-600℃

Technical Parameters

Model	TMT-J12	TMT-J18	TMT-J40	TMT-05 Pro (skid-mounted)	TMT-10	TMT-30	TMT-50
Input Capacity	12m³/batch	18m³/batch	40m³/batch	0.3-0.5m³/h	2-4m³/h	7-9m³/h	10-15m³/h
Reactor Size	φ1900mm * L4500mm	φ1900mm * L6600mm	φ2800mm * L7100mm	φ830mm * L5500mm	φ1300mm * L14051mm	φ1700mm * L14180mm	φ2000mm * L14260mm
Land for Equipment (LWH, Standard Configuration)	9m6m6m	12m6m7m	15m18m7m	10m8m3.9m	29m15m5m	30m15m8m	35m18m9m
Weight (Standard Configuration)	18T	22T	34T	15T	35T	35T	49T
Energy Consumption (Standard Configuration)	11kw/h	13.5kw/h	25kw/h	31kw/h	34.7kw/h	61.5kw/h	116kw/h
Working Method	Batch			Fully continuous
Feeding Requirement	/			Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure	Horizontal rotation			Double barrel single hearth	Double barrel double hearth
Speed	0-2RPM			1-9RPM
Control Method	Control by buttons			Automatic control
Reactor Material	Q245R				Q245+310S
Pressure	Micro negative pressure
Heating Material	Diesel, natural gas, heavy oil, biomass, etc.
Heating Method	Direct heating
Noise (dB)	≤80
Condenser	Circulating water cooling
Rotation Method	External gear rotation

Note:
1. The feeding capacity is under the condition that taking rice husk as raw materials.
2. The detailed energy consumption depends on the customers’ configuration.
3. Dimensions are just a reference. We offer layout design for free.

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!