Sugarcane Bagasse Charcoal Making Machine, Sugarcane Bagasse Charcoal Machine

Applications

Bagasse biomass charcoal has a variety of uses. It can be used in industry, agriculture, waste treatment and life.
Industry: It can be used as fuel for burning in brick factories, cement factories, boiler factories, power plants, and ferries;
Agriculture: it can be used to remediate soil;
Waste Disposal: When it is recycled in a non-polluting manner, the carbon emission is reduced.
Life: It can be used as fuel for cooking, such as grilling, cooking; it can be used as fuel for hookah – hookah charcoal.

Working Process

Place raw materials that meet specifications into the main furnace. If the size is too large or there is too much moisture, it can be pretreated with a crushing machine and dryer. Then preheat the main furnace.
When the temperature rises to 150 degrees, the material begins to produce physical reaction. When the temperature rises to 300 degrees, a large amount of combustible gas, biochar, tar and wood vinegar are produced.
Biomass char is discharged through water-cooled slag or artificial slag. If water-cooled slag is used, no cooling time is required. The temperature of the carbon is around 30 degrees. Tar and wood vinegar are collected in separate containers.
The waste flue gas in the main furnace can finally meet the emission requirements after being treated by the dust removal system and the condenser. If you have detailed parameters for exhaust emissions, please send them to us. We can adjust dust removal equipment to meet your requirements.

Advantages

Make a Good Use of the End-products
In order to reduce the energy consumption of the entire production line and reduce costs for customers, some products can be directly used in the production line. First, the combustible gas can be directly used as the fuel for heating the main biochar furnace after the treatment of the water seal and the condenser. Second, the high-temperature flue gas entering the main furnace or drying furnace can reduce the moisture content of the material. These can save customers some fuel costs. Our equipment also includes other energy-efficient designs. Contact us for details.

Safety Guarantee
Sure-Origin machines have high safety performance during operation. During the entire operation, the environment is low oxygen and negative pressure. The whole equipment has good sealing performance. The material inside the carbonization equipment will not be exposed to oxygen. And many safety devices are designed in the production line, such as thermometers, pressure gauges, explosion-proof valves, warning bells, and so on. The combustion zone adopts a new structure and high-temperature resistant materials, which makes the whole equipment run more safely and reliably.

Control the Quality of Charcoal
If you have requirements on the quality of biomass charcoal, then please send detailed information to Sure-Origin. Sure-Origin can adjust the equipment configuration and technical process according to your charcoal parameter requirements. In addition, the quality of biomass charcoal itself is also related to the reaction temperature, time, particle size, fluidity and moisture. Therefore, we can give you detailed instructions and references only if you send the detailed information of the raw materials to Sure-Origin.

High Utilization
Sure-Origin equipment can process more than a dozen raw materials at different times. After replacing the raw material, investors do not need to replace the parts of the equipment. The equipment can be used directly to process other raw materials. In addition, this device can work 5500-5800 hours per year. This device can work for 5-8 years. When the service life is over, only the combustible gas system and piping need to be replaced. The main furnace can continue to be used after an overhaul.

Technical Parameters

Model	TMT-J12	TMT-J18	TMT-J40	TMT-05 Pro (skid-mounted)	TMT-10	TMT-30	TMT-50
Input Capacity	12m³/batch	18m³/batch	40m³/batch	0.3-0.5m³/h	2-4m³/h	7-9m³/h	10-15m³/h
Reactor Size	φ1900mm * L4500mm	φ1900mm * L6600mm	φ2800mm * L7100mm	φ830mm * L5500mm	φ1300mm * L14051mm	φ1700mm * L14180mm	φ2000mm * L14260mm
Land for Equipment (LWH, Standard Configuration)	9m6m6m	12m6m7m	15m18m7m	10m8m3.9m	29m15m5m	30m15m8m	35m18m9m
Weight (Standard Configuration)	18T	22T	34T	15T	35T	35T	49T
Energy Consumption (Standard Configuration)	11kw/h	13.5kw/h	25kw/h	31kw/h	34.7kw/h	61.5kw/h	116kw/h
Working Method	Batch			Fully continuous
Feeding Requirement	/			Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure	Horizontal rotation			Double barrel single hearth	Double barrel double hearth
Speed	0-2RPM			1-9RPM
Control Method	Control by buttons			Automatic control
Reactor Material	Q245R				Q245+310S
Pressure	Micro negative pressure
Heating Material	Diesel, natural gas, heavy oil, biomass, etc.
Heating Method	Direct heating
Noise (dB)	≤80
Condenser	Circulating water cooling
Rotation Method	External gear rotation

SERVICE

Reliability throughout the lifetime of your unit!

Technical Advice and Design

Sure Origin engineers will “investigate” with the customer in order to define the proper machinery, proposing the best custom-made system. According to the customer needs about materials treatment, the capacity requirement and the warehouse layout, we will find the best solution. Sure Origin always strives for the best quality and highest possible recovery rates and outputs.

Material Testing

We invite you to send us samples of your materials with a description of your reduction requirements. Our testing laboratory will gladly analyze your needs and send you a sample of the finished product for your approval. We will provide you a confidential technical analysis with the results and data.

Testing Machine Before Delivery

In order to provide customers with the best equipment quality, we provide testing machine service before delivery to ensure the normal operation of each equipment.

Installation & Commissioning & Training

Sure Origin's service for recycling machines is now available worldwide. Sure Origin’s skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Sure Origin technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Spare Parts

Do you need advice about the right parts for your recycling machines? Our service and support experts will help find the right part and ship it to meet your needs. Sure Origin holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Putting your trust in parts from Sure Origin guarantees the continuity of your work processes.

Quick Response

We assure you of a detailed reply within 24 hours upon receipt of your request, and providing you with professional advice.

REQUEST A QUOTATION

Are you looking for a suitable recycling solution for your material? Please share a few more details with us and our experts will contact you right away!